Aluminum PCB

We use the Fr4 (glass fiber) as the material of the PCB in the past, but because some products need the PCB for the high heat and fast heat dissipation. We start using aluminum alloy as the PCB material. Aluminum is a low-alloyed Al-Mg-Si series high-plasticity alloy plate, which has good thermal conductivity and electrical insulation Performance, and machining performance. The aluminum substrate can withstand voltage up to 4500V, and the thermal conductivity is higher than 2.0. So it can help you to improve the thermal diffusion when you make the PCB design, and it can reduce the product’s operating temperature, increase the product’s reliability and lifetime.

Category:

Description

What’s the stack-up of different Aluminum PCB?

The aluminum substrate is a metal-based copper-clad laminate with a good heat dissipation function. The single-layer Alu PCB is composed of a three-layer structure: circuit layer (copper foil), insulating layer, and metal base layer, see below stack-up for your reference:

Aluminum PCB 3

We also designed a double-sided single-layer board and multilayer Alu PCB for the high-end usage

2L AL

Aluminum PCB 2

Aluminum Base Board PCB Capability:

Items  Capability
 Board Classification Aluminum Base, Copper Base, Ceramics Base, Copper-Clad, Combined Bade Board
Material Domestic Aluminum, Domestic copper, imported aluminum, imported copper
 Surface Treatment HASL/ENIG/OSP/Silver
Layer Count Single-sided printed board/Double-sided printed board
 Max.Board Size 1200mm*480mm
 Min.Board Size 5mm*5mm
 Trace width/Space  0.1mm/0.1mm
 Warp and twist  <=0.5%(Thickness:1.6mm,Board Size:300mm*300mm)
 Board Thickness  0.5mm-5.0mm
 Copper Thickness  35um/70um/105um/140um/175um/210um
 Min.punching Hole 1.0mm(Board thickness below1.0mm)
 Min Hole Diameter  0.6mm
 Min.Solder Mask Opening  0.35mm

PROCESS-FlOW:

DELIVERY TIME:

Single Sided aluminum based board Double sided aluminum based board Single sided copper based board Double sided copper based board Ceramic based board
Prototype 5 Working Days 14 Working Days 9 Working Days 16 Working Days 8 Working Days
Mass Production 8 Working Days 17 Working Days 12 Working Days 19 Working Days 11 Working Days
MP in repeat order 7 Working Days 16 Working Days 11 Working Days 18 Working Days 10 Working Days

 

What’s kind of field you can use for the Aluminum PCB

1. LED: Different kinds of LED and Lamps

2.  Audio equipment: input and output amplifiers, balanced amplifiers, audio amplifiers, pre-amplifiers, power amplifiers, etc.

3. Power supply: Switching regulators, DC/AC converters, SW regulators, etc.

4.  Communication electronic equipment: The high-frequency amplifier `filtering appliance` transmission circuit.

5.  Automation equipment: Motor drivers, etc.

6. Automotive: Electronic regulator, igniter, power controller,

7. Computer: CPU board, floppy disk drive, power supply unit, etc.

8. Power module

9. Inverter, solid-state relay, rectifier bridge, etc

Product Storage

Keep your Aluminum PCB in a dry and dark place. You should use your PCBs in 48hours once you open the vacuum package

MAJOR MATERIAL SUPPLIER:

Supplier Material Origin
Boyu Aluminum Huizhou China
Mingrong Aluminum Shenzhen China
Naya Metal Copper Dongguan China
Shengyi Copper Clad Laminate Guangdong China
Taiyo Solder Mask Japen
Guangxin Solder Mask Guangzhou China
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